Industrial Battery Charger & BMS Design

via Freelancer ·

Budget / Salary₹12,500–37,500
TypeFreelance project
LocationRemote
Posted3 hours ago
Project : to design Battery charger and BMS(Battery management system)

Existing Battery Configuration
2 × 12V, 100Ah Sealed Lead Acid (SLA/VRLA) batteries connected in series (24V DC system)

Scope of Work
We require a production-ready solution comprising an intelligent battery charger and BMS for continuous industrial operation.

Battery Charger (Intelligent 24V SLA battery charger)
1.⁠ ⁠Automatic Bulk, Absorption & Float charging
2.⁠ ⁠Configurable charging current
3.⁠ ⁠Temperature-compensated charging
4.⁠ ⁠Over-voltage, over-current and short-circuit protection
5.⁠ ⁠Reverse polarity protection
6.⁠ ⁠High efficiency design suitable for 24×7 operation

Battery Monitoring & Protection
 1.⁠ ⁠Individual battery voltage monitoring
 2.⁠ ⁠Total battery bank voltage monitoring
 3.⁠ ⁠Charge and discharge current monitoring
 4.⁠ ⁠Battery temperature monitoring
 5.⁠ ⁠Battery health (SOH) estimation
 6.⁠ ⁠State of Charge (SOC) estimation
 7.⁠ ⁠Remaining backup time estimation
 8.⁠ ⁠AC mains failure detection
 9.⁠ ⁠Charger health monitoring
10.⁠ ⁠Battery fuse monitoring
11.⁠ ⁠Low battery alarm
12.⁠ ⁠Deep discharge protection
13.⁠ ⁠Battery replacement indication
14.⁠ ⁠Battery disconnect protection

Communication & Integration
 1.⁠ ⁠RS485 / Modbus RTU
 2.⁠ ⁠CAN Bus (Optional)
 3.⁠ ⁠Ethernet Interface
 4.⁠ ⁠SNMP (Optional)
 5.⁠ ⁠Dry Contact Outputs
 6.⁠ ⁠Alarm Relay Outputs
 7.⁠ ⁠Cloud monitoring capability
 8.⁠ ⁠Remote firmware update (OTA)
 9.⁠ ⁠Integration with the Decibel Web Portal and Android Application
10.⁠ ⁠API support for third-party integration (preferred)

Deliverables
 1.⁠ ⁠Complete schematic design
 2.⁠ ⁠PCB layout
 3.⁠ ⁠Gerber files
 4.⁠ ⁠Bill of Materials (BOM)
 5.⁠ ⁠Pick & Place files
 6.⁠ ⁠Firmware and complete source code
 7.⁠ ⁠Test reports
 8.⁠ ⁠Manufacturing documentation
 9.⁠ ⁠Production support
electronics electrical engineering pcb layout circuit design embedded systems pcb design and layout firmware development embedded c++
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