Industrial Automation PCB Design

I need a production-ready PCB for an industrial ranging device that will be integrated into larger automation machinery on our factory floor. The board has to combine three core capabilities: robust signal processing of the sensor data, reliable high-power outputs to drive downstream actuators, and on-board wireless communication for status reporting and firmware updates.

The footprint must stay within 80 mm × 60 mm, operate from a 24 V DC rail, and meet industrial EMC/EMI standards (EN 61000 family). A multilayer stack-up with controlled impedance traces for the RF section is expected, along with generous creepage/clearance on all high-current paths.

Deliverables
• Schematic (Altium or KiCad)
• Fully routed Gerber/ODB++ files ready for fabrication
• Annotated BOM with manufacturer part numbers and lifecycle status
• Assembly drawings, pick-and-place files, and 3D step model
• Short design report summarising signal-integrity and thermal calculations

Acceptance criteria
• Wireless link maintains >30 m range through light industrial obstructions
• Power outputs sustain 5 A continuous with