Heavy-Duty Stacker & Pallet Truck Design

I am preparing to build a manual hand pallet truck and a manual stacker lift that can safely handle more than 2 tonnes. My workshop is fully equipped for fabrication; what I am missing is a complete, production-ready design package that I can release straight to the shop floor.

The scope covers two pieces of equipment:
• A heavy-duty manual hand pallet truck
• A matching manual stacker lift

Both units must share common components where practical to simplify sourcing and maintenance.

What I expect from your side
• Detailed 3D CAD models (SolidWorks, Inventor or similar)
• Fully dimensioned manufacturing drawings with welding symbols and tolerances
• Strength and stability calculations that demonstrate compliance with the 2 tonne-plus rating
• A structured bill of materials with standard profiles and locally available hardware
• Assembly instructions or exploded views that my team can follow without guesswork

Acceptance criteria
• All parts fit within standard plate, bar and tube sizes available in my region
• Lift mechanisms achieve the specified capacity with a minimum 25 percent safety margin
• Drawings are delivered in both native CAD and PDF/DXF formats
• Any specialist components are clearly called out with commercial part numbers

If you have practical experience designing material-handling gear and can deliver documentation clear enough for a shop floor technician to follow, I would like to hear your approach and estimated timeline.
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Project Title:
Looking for a Professional Mechanical Design Engineer for Material Handling Equipment (Pallet Truck & Stacker) Including Hydraulic Pump & Motion Simulation
Project Description:
Hello,
We are looking for an experienced Mechanical Design Engineer with a proven track record in material handling and lifting equipment design. The goal of this project is to create a complete production-ready design for local manufacturing in our workshop.
Equipment to be Designed:
1. Hand Pallet Truck: Capacity 2.5 to 3 Tons.
2. Manual Hydraulic Stacker: Standard lifting heights and capacities.
Key Requirements & Scope of Work:
• 3D Modeling: Build complete 3D assemblies of the equipment using (SolidWorks or Autodesk Inventor).
• Manual Hydraulic Pump Design: The scope strictly includes designing the integrated lifting cylinder and manual oil pump assembly. This involves calculating piston diameters, specifying valves, and selecting proper oil seals to prevent leakage and ensure optimal lifting efficiency.
• Motion Simulation: Conduct a full kinematic and dynamic motion simulation of the mechanisms and the pump to verify smooth movement and eliminate any part interference before manufacturing.
• Finite Element Analysis (FEA): Perform stress and structural analysis on the chassis and forks to ensure an appropriate safety factor under maximum loads.
Final Deliverables Required:
1. Original CAD Source Files.
2. Complete 2D Shop Drawings with clear dimensions, tolerances, welding symbols, and machining notes.
3. CNC Cutting Files (DXF / DWG) for laser/plasma cutting.
4. Comprehensive Bill of Materials (BOM) detailing steel profiles, hardware, wheels, and seal kits.
5. High-quality animation video showing the full motion simulation of the mechanisms.
Note: Candidates must provide a portfolio with actual videos of mechanism motion simulations they have previously executed for hydraulic or lifting machinery.